WHAT WE DO
Design To Manufacturing
At Hicomp Microtech, our ultimate goal is to transform your ideas into tangible products through our comprehensive design-to-manufacturing services. Our commitment to delivering innovative and high-quality products is at the core of everything we do. We work closely with our clients to embark on a journey towards creating exceptional end products. Our well-established step-by-step process takes your concepts from ideation to production, minimizing risks and enhancing technical and commercial certainty at every step. If you're interested in learning more about our process and how it can lead you to success, come join us on this exciting journey of bringing your ideas to life.
What stages are involved in this process? Join us on the road to success and bring your ideas to life.
1
Product requirement definition
2
Concept design
Customers can participate in the project at stage 2.
3
Initial project plan
4
Product design
5
Prototyping & Function verification
Customers can participate in the
project at stage 5.
6
Molding
7
Engineering sample testing & optimization
8
Design production process
9
Production line
10
Reach mass
production standards
Cleanroom Injection Molding
At HICOMP Cleanroom Injection Molding, we offer high-quality, precision products that meet the strictest quality standards. Our cleanroom facility is ISO 7 rated, ensuring a sterile and controlled environment for manufacturing products that meet your exact specifications. Our skilled professionals use advanced technology and rigorous quality control procedures to provide you with the best possible service. Let us be your partner in producing high-quality, sterile products that meet the highest standards of cleanliness and hygiene.
Injection Molding material
Our company offers a wide range of top-of-the-line injection materials and a variety of injection processes to ensure you get the results you need. Whether you're looking for precision, durability, or versatility, we've got you covered
Material
Technology
PMMA
PC
PS
COC
COP
ABS
Traditional injection molding Two-shot injection molding Mold temperature control technology Precision injection molding Multi-component injection molding
PDMS Manufacturing
PDMS microfluidic chips are miniature laboratory devices made from polydimethylsiloxane (PDMS), which utilizes micro and nano fabrication technologies to create microscale channels, valves, and reaction chambers for manipulation and control of small fluid volumes. Due to their straightforward manufacturing process, high transparency, and chemical resistance, PDMS microfluidic chips are widely used in the chemical and biomedical fields. They are characterized by their high throughput, sensitivity, and low cost, and are extensively applied in areas such as bioanalysis, molecular separation, cell culture, and drug screening. In both laboratory research and industrial applications, PDMS microfluidic chips have become an essential microfluidic technology platform.
Fabrication process of PDMS chip:
Master mold
preparation
PDMS preparation ＆ molding
Inlet and outlet formation
Bonding
Surface
modification
1
2
3
4
5
Why do customers choose us?
Hicomp Microtech is the trusted provider of customized PDMS chip services. We offer both sampling and volume production of PDMS chips with a monthly capacity of over 10,000 pieces. No matter what your requirements may be, we can create customized PDMS chips based on the drawings you provide. Our advanced technology and equipment, combined with our experienced team of engineers, allow us to provide high-quality manufacturing services for our clients. Whether you're conducting research or engaged in industrial production, we can provide tailor-made solutions to ensure the success of your project. Contact us and let us embark on a journey of PDMS chip customization together.
Small batch prototyping chips
Mass-produced chips
MEMS Manufacturing
MEMS (Microelectromechanical Systems) technology is an interdisciplinary field that combines electrical, mechanical, and materials engineering to create small-scale devices and systems. These devices are typically on the scale of micrometers and can range from sensors and actuators to complete microsystems. The fabrication process for MEMS involves a combination of microfabrication and semiconductor processing techniques, such as photolithography, etching, and deposition.
As MEMS technology continues to evolve, it has the potential to revolutionize many industries and create new opportunities for innovation and growth.
Our company has established a 200+ square meter Class 1000 cleanroom as a MEMS research and development and small batch production workshop. We are equipped with the latest state-of-the-art equipment, including SUSS photolithography machines, magnetron sputtering systems, etchers, spin coaters, programmable heat plates and other ion processing machines.
We also have imported microscopes, step profilers, and other testing equipment. We provide a complete solution from chip design to process fabrication and have the capability for mass production while ensuring timely delivery and quality assurance. This enables us to offer a comprehensive solution, from chip design to final product, and to ensure high quality and reliable MEMS devices for our customers.
That’s what our customers trust in.
Here is a brief introduction to the SU-8 mold fabrication process:
Substrate
Preparation
Spin-Coating
Prebake
Mask Alignment
Exposure
Development
Step
1
Etching
Post-bake
Step
3
Step
2
Step
4
Step
5
Step
6
Step
7
Step
8
Reagent Storage And Iyophilization
Our technical team has successfully addressed the challenge of storing and using liquid reagents in microfluidic chips by developing multiple liquid storage tubes and mastering the core technology of preparing freeze-dried balls from liquid reagents. This innovative solution effectively resolves the problem.
Our liquid storage tubes can be customized to accommodate different liquid reagent volumes and microfluidic chip usage methods, ensuring the maintenance of stable quality and concentration of the liquid reagents in the chip. Additionally, our freeze-dried ball technology can convert liquid reagents into ball-shaped freeze-dried samples, offering convenient storage and improving the efficiency and convenience of liquid reagent use
Reagent storage blisters
Reagent storage capsule
Reagent storage tube
Reagent lyophilization
Assembly & Automation
HICOMP is dedicated to improving production capacity and product quality for better customer service. We have heavily invested in building several fully automated production lines, consisting of workstations connected by advanced transfer and electrical control systems. Our specialized machinery and equipment ensure precise completion of tasks, and our experienced engineers provide detailed guidance to ensure efficient, high-quality product transfers. Our automated lines can perform various tasks with minimal human intervention, improving product quality and production efficiency.
We constantly explore new technologies and equipment to meet market demands and optimize production processes. Our goal is to deliver superior products with shorter lead times and exceptional customer service.
CNC Micro Milling
CNC Micro milling is one of the high precision technology to quickly build a microfluidic prototype. It can be applied to polymers, metals, alloys, and many other materials to produce reservoirs and channels on the surface. Combined with our CAD/CAE technology, we can fast convert your design into parametric 3D models for micro milling. Micro milling can narrow down features such as reservoirs and channels into a few tens of microns to meet strict needs. Integrated with our lamination/welding and assembly technology, we can rapidly bond and assemble the microfluidic parts into a prototype for verifying your idea.
The specifications and strength of micro milling are as follows:
● Material: PMMA, PC, PP, PS, metals, alloys, and other materials.
● Precision: down to a few tens of microns with a tolerance of less than 10 microns.
● Quick Response: from your design to prototype in 5 to 10 working days.
● Prototype Amount: 1~50 pcs.
● Your Cost: from hundreds to thousands dollars.
General Lab Consumables
"If you are looking for high-quality and reliable standardized consumables, HICOMP is your top choice. We offer a wide range of product lines, including laboratory consumables, biomedical consumables, and chemical reagents that meet international standards and can meet your various needs in fields such as scientific research, medicine, and industry. Our products are of reliable quality, affordable prices, and we have a professional after-sales service team to answer any questions you may have. Choosing HICOMP will make your work more efficient and reliable!"
