window.onload = function() { if (typeof grecaptcha !== "undefined") { grecaptcha.render('recaptcha-container', { 'sitekey': '6LeALEkrAAAAAEDavc0NiMvKzg5nA-iqvVgzp63W' }); } else { console.error("Google reCAPTCHA failed to load."); } };
top of page
DSC00972已增强降噪__16566053.jpg

Design To Manufacturing

Overview

cleanroom.jpg

At Hicomp Microtech, our ultimate goal is to transform your ideas into tangible products through our comprehensive design-to-manufacturing services. Our commitment to delivering innovative and high-quality products is at the core of everything we do. We work closely with our clients to embark on a journey towards creating exceptional end products. Our well-established step-by-step process takes your concepts from ideation to production, minimizing risks and enhancing technical and commercial certainty at every step. If you're interested in learning more about our process and how it can lead you to success, come join us on this exciting journey of bringing your ideas to life.

Workflow

01

Concept & Requirement Definition

  • Objective: Define customer application scenarios and core functional requirements

  • HiComp Delivarables: Requirement assessment report, initial design proposal​

  • ​Client Collaboration: Provide application background, literature/patent references, key requirements (throughput, detection principle, etc.)

  • Chips per Month: None (mainly documentation and evaluation)

  • Duration: 2 – 4 weeks

02

Chip Design & Prototype Development

  • Objective: Complete chip structure design and produce first SU-8 molds and PDMS/CNC prototypes

  • HiComp Delivarables: CAD drawings, SU-8 molds, first functional verification chips​

  • ​Client Collaboration: Confirm design, provide testing requirements

  • Chips per Month: 20 – 50 chips/month (small-batch prototypes)

  • Duration: 2 – 4 weeks

03

Function Verification & Optimization

  • Objective: Iterative design and verification to ensure core functions meet requirements

  • HiComp Delivarables: Multiple design iterations, testing reports, optimization plans

  • ​Client Collaboration: Conduct experimental testing and provide feedback

  • Chips per Month: 50 – 200 chips/month (verification batches)

  • Duration: 2 – 3 months

04

Process Finalization & Pilot Production

  • Objective: Establish stable processes (bonding, packaging, surface treatment), enable consistent small-batch delivery, and develop pilot molds

  • HiComp Delivarables: Process documentation (SOPs), consistency reports, stable small-batch products, pilot molds

  • ​Client Collaboration: Confirm process plan, provide target testing conditions

  • Chips per Month: 200 – 1000 chips/month (pilot capacity)

  • Duration: 3 – 5 months

05

Mass Production Preparation

  • Objective: Develop mass-production molds and validate large-scale production feasibility

  • HiComp Delivarables: Mass-production molds, process validation reports, quality inspection plans

  • ​Client Collaboration: Confirm mold structure, define QC standards

  • Chips per Month: 1000–5000 chips/month (scale-up stage)

  • Duration: 3 – 5 months

06

Commercial Mass Production

  • Objective: Stable and continuous large-scale supply to meet commercial demand

  • HiComp Delivarables: Stable mass-produced chips, full QC documentation, packaging and delivery

  • ​Client Collaboration: Sign long-term supply agreements, provide regular market/application feedback

  • Chips per Month: ≥10,000 chips/month (expandable based on client demand)

  • Duration: Ongoing

Stage 1_edited.png
Stage 2_edited.png
Stage 6_edited.png
Stage 5_edited.png
Stage 4_edited.png
Stage 3_edited.png
bottom of page